Prusa 3d Printer and tips to help you select the Best 3D Printer for your Project

Prusa 3d Printer

Over the last couple of years, 3D printing has become popular, spreading over different industries ranging from the education industry to the PCB industry. Moreover, due to their efficiency, reliability, and ability to help individuals save money in many different industries, their demands have gone up increasingly. However, this demand increase means that many 3D printing companies have emerged to try and take a piece of this pie. But, out of the many companies that exist now, not all have the technology to pull off the manufacturing process of high-quality 3D printers.

However, pretty high-quality PCBs exist made by a company with high technical abilities and great experience in the tech market. These printers are known as Prusa 3D printers. Moreover, these printers come in many different varieties to suit your needs. But are these the only qualities that make Prusa 3D printers unique? Do these 3D printers have some tricks hidden up their sleeves? And if so, are Prusa 3D printers worth trying out?

3D Tech and Application

Three-dimensional printing has multiple application areas. However, some of these application areas require special printers that can print from biomaterials, metals, or for mass production purposes. However, when going through Prusa 3D printers, we will focus on desktop 3D printers that ordinary customers can easily afford. However, this does not dictate that desktop printers are weak or only applicable to simple tasks. On the contrary, most of these Prusa three-dimensional printers are applied in medicine, science, business, and even in large print farms.

However, it would help if you remembered that Prusa 3D printers come in many categories that fit many applications. Therefore, when it comes to certain applications, you will find that some Prusa 3D printers fit better than others. For example, some applications will require a Prusa mini 3D printer, while others will require the original Prusa i3 MK3S. However, all these printers are pretty efficient in terms of their proper application areas. Moreover, we will look at other factors you should consider when selecting the most appropriate Prusa three-dimensional printer for your project.

Additionally, as per the 21st century, there are multiple online sites that offer 3D printing materials that you can utilize on your Prusa 3D printer. These materials come in the form of 3-dimensional models that you can download and use to print impressive stuff. However, before you search for models online, you should ensure that you know your preference. But if you are a 3D printing enthusiast who wants to have fun with Prusa 3D printer, you can still use premade models to print incredible models with minimal strain.

Before diving deeper into Prusa 3D printers, you should select the type of 3D printing tech that suits your needs since the two popular variations are very different.

Types of 3D Printing Technology

Full PCB Manufacturing

FFF

FFF tech, which also goes by the name FDM technology, is a type of 3D printing technology that involves the utilization of melted plastic filament which extrudes from a unique 3D printing nozzle. To better explain this, imagine a huge and highly accurate glue gun that carefully and precisely layers the materials before they cool down rapidly to generate a solid model. By far, this type of technology is the most utilized in the 3D printing industry.

FFF tech has a couple of advantages which include:

  • A huge print volume
  • Easier manipulation
  • Easier use

Moreover, the filaments that technicians use in these printers come in many different materials and colors, which also breed variety per functionality. What that means is that different filaments (according to their materials) fit into different application areas.

However, even though FFF tech is excellent and beneficial, it still has one major con, which is that:

  • After printing, this tech develops 3D objects with visible 3D print layers – these visible 3D print layers may be a considerable concern when producing tiny and detailed 3D prints.

SLA Tech

SLA tech, which also goes by the name DLP or MSLA tech, is a type of 3D printing technology which utilizes liquid resin, hardened using UV light to make 3D prints.

SLA technology has a couple of advantages. However, its primary benefit is:

  • SLA tech prints more refined and smaller 3D prints compared to FF technology.

Moreover, the newer versions of SLA printers have the ability to print 3D objects pretty fast compared to their predecessors.

However, even though this 3D tech is pretty efficient, it still has some advantages, which include the following:

  • Having a smaller printing volume compared to FFF tech
  • It is also challenging to manipulate the materials that technicians utilize in this technology

Moreover, the 3D print material of SLA is pretty sticky, and it often comes with an unpleasant smell.

After printing 3D objects using this technology, you must provide aftercare to the models to help them heal well. Firstly, you have to wash away the uncured resin from the prints. After this, you have to expose the print to more ultraviolet light to cure it completely.

As you can see, FFF and SLA tech are pretty different. Therefore, you must carefully consider the type of tech you want to utilize on your project. After this, you can select the type of Prusa three-dimensional printer under the category you choose to use on your 3D printing project.

Selecting Prusa 3D FFF Printers

Prusa i3 3D Printer

Every FFF printer in the market has two primary components:

  • A print head with a printing nozzle that efficiently extrudes melted filament.
  • The extruded melted filament layers up according to the 3D printing model design generating a 3D print. The 3D print lies on a printing bed which is the second primary component

FFF tech also has subcategories that group various FFF tech 3D printers according to how they move these two primary components against each other. As of now, the most popular category is known as Cartesian construction.

Cartesian Construction

Under this category, the printing bed moves backward and forward, and the print head, on the other hand, moves efficiently above the printing head. Moreover, as the printing head moves, it also slides on horizontal and vertical axes, left-right and up-down.

Of course other 3D printing construction types exist which include polar, corexy, delta et cetera. However, these construction types bear different movement patterns. For instance, the printing bed may be rotating, moving up and down, or rotating.

Under FFF 3D printing technology, the most popular Prusa three-dimensional printer is the Prusa i3 MK3S.

The Prusa i3 MK3S in a Nutshell

The Prusa i3 MK3S, the latest version or iteration of the Prusa research flagship 3D printer series, is an impeccable printer with immense power to tackle 3D printing. The i3 MK3S adds sturdier components and more efficient leveling of the print bed system to an already efficient Prusa machine which is its predecessor.

The i3 MK3S has a couple of pros compared to other 3D printers, which include:

  • Software that is powerful and also easy to utilize
  • Consistency in terms of developing high-quality 3D prints
  • Impeccable support resource and pro-printed user manual
  • Includes 1kg of PLA spool
  • Supports many filament types
  • No misprints as per the prior test

However, even with all these benefits, these 3D printers also have one major drawback, which is that:

  • They have a small build volume for their price tag

Specs of the Prusa i3 MK3S

The i3 MK3S has the following specifications

Printing Tech

The i3 MK3S utilizes the FFF (Fused Filament Fabrication) 3D printing technology to produce a successful print. Therefore, these Prusa printers fit perfectly into this category.

Materials Supported

Prusa i3 MK3S printers support the following materials:

  • Composite
  • ABS
  • ASA
  • PETG
  • PLA
  • Nylon

Therefore, you have a wide variety of components to choose from to handle your project.

Print Colors and Extruders

The Prusa i3 MK3S 3D printer has one print color. Moreover, it also has one extruder, and its frame design is open. Therefore, you get a great visual display during the printing process.

Maximum Building Area (HWD)

The i3 MK3S has a larger print volume compared to another 3D printer. Its print volume is:

  • 9.8 inches by 8.3 inches by 8.3 inches which is a bit larger compared to the building area of its predecessor, which was 9.8 inches by 8.3 inches by 7.9 inches

Moreover, this build area is more extensive than the famous Prusa Mini and Anycubic i3 Mega. Therefore, when handling a print job, these PCB are efficient and thorough.

Top 3D Print Resolution

The top three-dimensional print resolution of the i3 MK3S is 50 microns. Moreover, it also comes with an LCD screen for a better user experience.

Primary Interfaces

The primary interfaces of this 3D printer are:

  • SD card
  • USB 2.0

Dimensions

Prusa i3 MK3S 3D printers have the following dimensions:

  • 15 inches by 19.7 inches by 22 inches

Moreover, as per weight, this 3D printer weighs around 17 lbs.

Additionally, this 3D printer comes with a two years warranty

Software

For software, Prusa i3 MK3S 3D printers utilize the PrusaSlicer suit, which is a software tailor-made for Prusa 3D printers. The PrusaSlicer Suit is efficient, and it is the same software that runs on both the i3 MK3S and the Prusa Mini. The PrusaSlicer, which closely resembles the Cura software, is user-friendly. Moreover, this software is pretty easy to learn and master. After mastering this software, It will lead you through every i3 MK3S printing process, from loading a three-dimensional file to modifying and slicing it and saving the final product.

The PrusaSlicer software has three user levels or interfaces:

  • The simple level – this level provides basic settings. It is specially designed to help technicians print designs quickly without struggling with many settings.
  • Next, we have the advanced and expert levels – these levels provide a lot of tweaks that you can utilize to make your printing process more efficient.

Filament Setup and Support

As a 3D printer that supports FFF (Fused Filament Fabrication), i3 MK3S supports multiple filament types, which include:

  • PLA (polylactic acid)
  • PETG (Polyethylene terephthalate which is enhanced using glycol)
  • ASA (acrylonitrile styrene acrylate)
  • Woodfill
  • Carbon fill
  • Nylon

The pre-assembled Prusa i3 MK3S requires minimal effort to set up and run efficiently. That is because this printer arrives with the print test already printed. Moreover, this printer adheres to the building plate.

To get it running, all you have to do is:

  • Pry it off gently
  • Carefully assemble spool holders
  • Turn the 3D printer on, and you are done!

After completing these steps, you then have to utilize the control knob on the LCD to efficiently extract the extra filament from the printer’s extruder. After twisting the knob to effectively filament IN, you can put a filament spool on the printer’s holder and then feed this to the extruder. When this is done, the filaments should start extruding effectively from the 3D printer’s nozzle. When you press yes on the LCD, the prompt will automatically stop the filament flow.

When all these are complete, you should remove the filament strand that hangs from the 3D printer’s nozzle before you generate a 3D print. Then, you can insert the supplied micro SD card inside its slot, choose a file to print, and press print.

So, generally, the Prusa i3 MK3S is pretty efficient. However, it’s not the only 3D printer under the Prusa series that handles FFF tech. Another Prusa three-dimensional printer under this category is known as the Prusa Mini.

The Prusa Mini in a Nutshell

Generally, the Prusa Mini is an efficient 3D printer that requires calibration care and assembly. Moreover, this printer is an open-frame compact 3D printer that consistently outputs high-quality 3D products.

Benefits of the Prusa Mini

The Prusa Mini has multiple advantages, which even surpass those of expensive printers under the same category. These benefits include:

  • A user-friendly, versatile software
  • Impeccable support resources
  • Professional and useful printed user manual
  • Support for multiple filament types
  • Top-notch finished prints

Cons of Prusa Mini

Even though the Prusa Mini is efficient, it still has some cons, which include:

  • It requires monitoring, especially if you have pets or children around it
  • It only includes the starter filament packets
  • Calibration of the first layer can be tricky

Specifications of the Prusa Mini

The Prusa Mini bears the following specifications:

3D Printing Tech

As per printing technology, the Prusa Mini runs on FFF (Fused Filament Fabrication) technology. The same technology that the i3 MK3S supports.

Supported Materials

The Prusa mini 3D printer supports the following materials:

  • PLA
  • ABS
  • Flex
  • ASA
  • PETG

Print Colors and Extruder

As per print colors, the Prusa mini support only one color variation. Moreover, this 3D printer also only supports one extruder.

Frame Design

The Prusa Mini has an open frame design, therefore, you get to have an impeccable visual display during the printing process.

Maximum Building Areas

The Prusa mini is compact. Therefore, its building areas are also small. Its printing areas are mere:

  • 7 inches by 7 inches

Print Resolution

The Prusa Mini has a top printing 3D print resolution of 50 microns. Moreover, this 3D printer comes with an LCD screen, just like the i3 MK3S.

Primary Interface

Unlike the popular Prusa i3 MK3S, the primary interface of the Prusa mini is the following:

  • USB Thumb Drive

Dimensions

The Prusa Mini bears the following dimensions:

  • 14 inches by 13 inches by 15 inches

Weight

Weight-wise, the Prusa mini is slightly heavier than the i3 MK3S. It weight around:

  • 22 lbs

Moreover, this printer also comes with a one-year warranty.

The Prusa Mini is not expensive but has impeccable reliability and performance. Therefore, you should also consider trying out this printer for FFF 3D printing.

Prusa 3D SLA Printer

SLA 3D printers are three-dimensional printers that print 3D objects using liquid resin, which is hardened using UV light. There are many subcategories of SLA tech that split printers according to the UV light source they use and how they distribute this light during the 3D printing process to ensure that all the right places get struck by UV light. However, we will only describe one subcategory, MSLA or Masked Stereolithography. But to simplify things, we will still refer to this subcategory as SLA. As of the 21st century, MSLA is the most popular SLA subcategory. Therefore most people simply refer to this technology as SLA.

Essential Components of SLA 3D Printers

The primary components of SLA 3D printers include:

  • A tank – The tank contains liquid resin, which is utilized for 3D printing. Moreover, this tank bears a bottom made of FEP foil. The base is usually transparent.
  • A display – Beneath the tanks lies a display. The display has an ultraviolet reflector beneath. Moreover, the display efficiently projects silhouettes of individual 3D print layers on FEP foils, these projection act as simple masks that let the ultraviolet light only hit the necessary places.
  • A platform – SLA Printer also has a primary component known as a platform. The platform moves up and down. Moreover, this platform submerges into the tank so that every 3D print layer sticks onto it, efficiently detaching from FEP foils simultaneously. After this process, the tank remains ready for the next print layer.
  • Tilt mechanism – The tilt mechanism isn’t available in most SLA 3D printers. It is only found in high-quality SLA printers. SLA printers with this mechanism bear a more reliable and gentle 3D printing process.

Under this category of 3D printers, the most efficient Prusa three-dimensional printer to go with is the Prusa SL1S SLA 3D printer.

The Prusa SL1S 3D Printer

The venture of Prusa into the SLA tech was pretty impressive. However, when the SL1S hit the market, everything changed. The SL1 3D printer has enhanced print speed and print quality compared to its predecessors. Actually, these printers’ 3D printing speeds double that of most 3D printers. Moreover, they also pay a lot of attention to details. Additionally, due to the high-resolution screen in this printer, you can easily see the step up in terms of edge sharpness. Even though while working with this printer you have to deal with the messy resin, SL1S 3D printers are truly exceptional three dimensional printers.

Major Pros of the Prusa SL1S

The Prusa SL1S has three major pros, which are:

  • Good Value – For their price, SL1S 3D printers offer impeccable performance and outstanding reliability.
  • Impeccable Print Quality – When it comes to producing quality 3D prints, not many 3D printers can challenge the Prusa SL1S. It delivers smooth and high-quality 3D prints with minimal strain.
  • Fast and Reliable printer – SL1S 3D printers are pretty fast and also reliable, a combination that portrays a high-quality 3D printer.

Cons of the Prusa SL1S

The SL1S 3D printer has some significant drawbacks, which include the following:

  • You have to manually handle the 3D printing resin.
  • They are expensive
  • The resin vat sensors tend to be pretty sensitive to overfills.

Specifications of the Prusa SL1S

The SL1S has the following specifications:

Machine Footprint

The machine footprint of the Prusa SL1S is the following:

  • 8.8 inches by 9.3 inches by 15.7 inches

Build Volume

In terms of the printing area, these 3D printers have a build volume of:

  • 5 inches by 3.15 inches by 5.9 inches

Resin

The SL1S 3D printer only works with one resin which is the following:

  • DLP Photopolymer Resin

Exposure Time

For high-quality 3D prints, the printer has a UV exposure time of 1.3 to 2.4 seconds per layer.

UV Light

SL1S 3D printers utilize a custom design 405nm ultraviolet LED panel to source UV light for the 3D printing process.

Supported Layer Heights

Prusa SL1S 3D printer support layer heights that range in between:

  • 0.025 mm and 0.1 mm

Masking LCD Resolution

The masking LCD resolution of these 3D printers is:

  • 2560 x 1620

Moreover, the masking LCD size of these 3D printers is 5.96 inches

Interface

For a better user experience, SL1S 3D printer comes with a 4 inches LCD touchscreen display.

Conclusion

Since the first successful print, 3D printers have been game changers in multiple industries. Their ability to reduce production time, effort, and costs makes them efficient gadgets in various sectors. However, finding the right 3D printer can be an issue for many people due to the multiple printers in the market today. But after reading this article, we hope this is not the case. That is because Prusa three-dimensional printers are impeccable and produce high-quality 3D prints each time. Hence it would help if you tried them out.

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