What is PCB Panelization?
PCB panelization is the process of grouping multiple printed Circuit Board Designs onto a single panel for manufacturing. This technique is used to increase production efficiency and reduce costs by allowing multiple PCBs to be fabricated and assembled simultaneously.
Benefits of PCB Panelization
- Cost reduction: By producing multiple PCBs on a single panel, the overall manufacturing cost per board is reduced.
- Increased efficiency: Panelization allows for faster fabrication and assembly, as multiple boards can be processed simultaneously.
- Simplified handling: Panels are easier to handle and transport compared to individual PCBs, reducing the risk of damage during manufacturing and shipping.
Types of PCB Panelization
There are two main types of PCB panelization: tab routing and scoring.
Tab Routing
Tab routing involves connecting individual PCBs with small tabs, which are later removed after assembly. This method is suitable for boards that require a clean edge finish.
Advantages of Tab Routing
- Clean edge finish
- Suitable for high-density designs
- Allows for easy depanelization
Disadvantages of Tab Routing
- Higher tooling costs
- Slower depanelization process
- Risk of damage to the PCBs during depanelization
Scoring
Scoring involves creating grooves or perforations between the individual PCBs on the panel, allowing for easy separation after assembly. This method is faster and more cost-effective than tab routing.
Advantages of Scoring
- Lower tooling costs
- Faster depanelization process
- Suitable for low-density designs
Disadvantages of Scoring
- Less suitable for high-density designs
- Potential for rough edge finish
- Risk of PCB damage during depanelization
PCB Panelization Design Considerations
When designing a PCB panel, several factors must be considered to ensure optimal manufacturability and assembly.
Panel Size and Thickness
The panel size and thickness should be compatible with the manufacturing equipment and processes. Standard panel sizes include:
| Panel Size | Dimensions (mm) |
|---|---|
| Small | 100 x 100 |
| Medium | 200 x 200 |
| Large | 300 x 300 |
The panel thickness typically ranges from 0.8 mm to 2.4 mm, depending on the PCB design requirements.
Spacing and Clearance
Adequate spacing and clearance between individual PCBs on the panel are crucial to prevent damage during depanelization and ensure proper assembly.
| Design Aspect | Recommended Spacing |
|---|---|
| PCB to PCB | 2-3 mm |
| PCB to Panel Edge | 3-5 mm |
| Tooling Holes | 3-5 mm from panel edge |
Fiducial Marks and Tooling Holes
Fiducial marks and tooling holes are essential for accurate positioning and alignment during fabrication and assembly.
- Fiducial marks: Used for vision systems to align the PCBs during assembly
- Tooling holes: Used for securing the panel during fabrication and assembly
Screaming Circuits’ PCB Panelization Services
Screaming Circuits offers comprehensive PCB panelization services to meet your manufacturing needs. Our experienced team works closely with you to design and optimize your PCB panels for maximum efficiency and cost-effectiveness.
Panelization Design Support
Our PCB design experts provide guidance and support to ensure your panel design is optimized for manufacturability and assembly. We review your design files and offer recommendations for improvements, such as:
- Panel size and thickness optimization
- Spacing and clearance adjustments
- Fiducial mark and tooling hole placement
Flexible Manufacturing Options
Screaming Circuits offers a range of manufacturing options to accommodate your specific requirements, including:
- Small to large panel sizes
- Various panel thicknesses
- Tab routing or scoring depanelization methods
Quick-Turn Prototyping
In addition to production-scale panelization, Screaming Circuits provides quick-turn Prototyping Services for your PCB designs. Our rapid prototyping capabilities allow you to test and validate your designs before committing to full-scale production.
FAQ
1. What is the minimum order quantity for PCB panelization at Screaming Circuits?
Screaming Circuits has no minimum order quantity for PCB panelization. We accommodate orders of any size, from small prototype runs to large-scale production.
2. How long does the panelization process take?
The panelization process typically takes 1-2 business days, depending on the complexity of the design and the selected manufacturing options. Rush services are available for time-sensitive projects.
3. Can Screaming Circuits handle complex PCB designs for panelization?
Yes, Screaming Circuits has the expertise and capabilities to handle complex PCB designs for panelization. Our team works closely with you to ensure your design is optimized for manufacturability and assembly.
4. What file formats are required for PCB panelization?
Screaming Circuits accepts various PCB design file formats, including Gerber, ODB++, and IPC-2581. We also support native design files from popular PCB design software, such as Altium Designer, Eagle, and KiCad.
5. How do I get started with PCB panelization at Screaming Circuits?
To get started with PCB panelization at Screaming Circuits, simply submit your design files and requirements through our online quote request form. Our team will review your design and provide a comprehensive quote for panelization and manufacturing services.
Conclusion
PCB panelization is a crucial aspect of PCB manufacturing, offering numerous benefits such as cost reduction, increased efficiency, and simplified handling. By understanding the different types of panelization and considering key design factors, you can optimize your PCB panels for successful fabrication and assembly.
Screaming Circuits provides expert PCB panelization services, including design support, flexible manufacturing options, and quick-turn prototyping. With our commitment to quality and customer satisfaction, you can trust Screaming Circuits to deliver exceptional results for your PCB panelization needs.
